Industry-Leading High-Pressure Water Stripping Technology Redefining Nickel Screen Standards
water stripping machine
| Model | JD2200WD | JD3200WD | |
| Working pressure (mpa) | 200-350 | ||
| Number of nozzles (piece) | 3+2 | ||
| Ultra-high pressure water flow (l/min) | 3 | ||
| Maximum cleaning width (mm) | 2200 | 3200 | |
| Optional circumference (mm) | 640、819、914、1018、1206、1350、1570、1680 | ||
| Cleaning speed (min/m2) | 7min/screen (640-1800MM) | ||
| Power | AC380V,15KW | ||
| System control | Way to control | PLC and Tuch screen | |
| Motion mechanism | Servo motor | ||
| High pressure system | Pressure and speed full closed loop control | ||
| External dimensions(L×W×H)mm | 4654×1891×1900 | 5654×1891×1900 | |
| Weight(kg) | 2500 | 3000 | |
Core Technology:
Direct-drive pump high-pressure water jet technology (260MPa) is used to accurately remove the cured photosensitive emulsion coating on the screen, while completing end ring separation and cleaning. The integrated solution significantly improves production efficiency.
Competitive Advantages:
√ Intelligent Precision Control, Zero-Damage Cleaning
- Full closed-loop smart pressure regulation system (pressure detection → speed control → verification) maintains ≤1% pressure fluctuation
√ Exceptional Stability, Minimal Maintenance
- 450 high-pressure operating hours without failure
- Single maintenance cycle handles 4,500 nickel screens (2m 640-mesh) + 9,000 end rings
- Industry-leading reliability minimizes downtime
√ Ultra-Low Energy Consumption
- Direct-drive pump + servo motor consumes only 10kW/h (30% of hydraulic machines)
- Water consumption: 180L/h (50% of hydraulic machines)
- 6-minute cleaning cycle (1.5× faster than hydraulic systems)
- Lowest total operating costs in the industry
Ideal Applications:
√ High-volume printing facilities (heavy daily screen cleaning demand)
√ Premium customers requiring impeccable print accuracy and cleanliness
√ Smart manufacturing systems pursuing long-term cost optimization
Why Choose Us?
- Proprietary Technology: Closed-loop pressure control mastered by few manufacturers
- Fast ROI: Recoup investment within 1 year via energy/water/supply savings
- Comprehensive Support: Customized maintenance plans ensure lifelong peak performance
Stripping Principle
| TYPE | JD HYDRAULIC DRIVER | JD DIRECT DRIVE | |
| Principle | Type | Hydraulic oil drive | Direct drive |
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| Basic parameters | Number of nozzles | 10 | 5 |
| Installed power (KW) | 37 | 18 | |
| Operating power (KW) | 22 | 10 | |
| Max pressure (MPA) | 260 | 350 | |
| Work pressure (MPA) | 260 | 240 | |
| Water consumption (L/min) | 6 | 3 | |
| Endring removed in process | YES | YES | |
| Maintenance cycle (HOURS) | Uncertain | 450 | |
| Maintenance cost (USD) | Uncertain | 1052 | |
| Stripping Ending | YES | YES | |
| Stripping time per screen(1980*640mm/mins) | 10~13 | 5~7 | |
Remark
The above data of JD water stripping machines are derived from actual usage in Chinese factories.
Stripping Cost Analysis
| TYPE | JD HYDRAULIC DRIVER | JD DIRECT DRIVE | |
| Hourly output | Strip off the screen (PIECES) | 4 | 9 |
| Number of end rings (PIECES) | 8 | 18 | |
| Water consumption (L) | 360 | 180 | |
| Power consumption (KW) | 22 | 10 | |
| High pressure maintenance cost(USD) | Uncertain | 2.34 | |
| Daily output (8 hours) | Strip off the screen (PIECES) | 32 | 72 |
| Number of end rings (PIECES) | 64 | 144 | |
| Water consumption (L) | 2880 | 1440 | |
| Power consumption (KW) | 176 | 80 | |
| High pressure maintenance cost(USD) | Uncertain | 18.70 | |
| 1 SCREEN COST | Time (MIN) | 12 | 6 |
| Water cost (L) | 90 | 20 | |
| Electricity cost(KW) | 5.50 | 1.11 | |
| Electricity price (USD/KW) | 0.14 | 0.14 | |
| Water price (USD/TON) | 0.6 | 0.6 | |
| Water cost (USD) | $0.77 | $0.16 | |
| Electricity cost(USD) | $0.05 | $0.01 | |
| Maintenance cost (USD) | Uncertain | $0.26 | |
| Full cost (USD) | $0.82 | $0.43 | |
| Different amount of screen cost (USD) | Number of screens | JD HYDRAULIC DRIVER | JD DIRECT DRIVE |
| 10000 | $8240.00 | $4,2730.09 | |
| 20000 | $16,480.00 | $8,546.17 | |
| 30000 | $24,720.00 | $12,819.26 | |
| 40000 | $32,960.00 | $17,092.35 | |
| Different time
of screen cost (8 hours)
|
Number of screens | JD HYDRAULIC DRIVER | JD DIRECT DRIVE |
| 10000 | 312.5 | 138.89 | |
| 20000 | 625.00 | 277.78 | |
| 30000 | 937.5 | 416.67 | |
| 40000 | 1250.00 | 555.56 | |
Remark
The above data of JD water stripping machines are derived from actual usage in Chinese factories.
