JD Flatbed UV Engraver
| Model | JD1210FC | JD2516FC | JD3532FC | ||
| Printing resolution(DPI) | 600/720/1080 | ||||
| Number of UV laser(piece) | 32/48/64 | ||||
| Registering precision (μm) | 20 | ||||
| Thinnest effective negative line width(mm) | 0.1 | ||||
| Effective printing width (mm) | 1200 | 2500 | 3500 | ||
| Effective printing length (mm) | 1000 | 1600 | 3200 | ||
| Printing speed (min/m2) | 8~10 | ||||
| Image format | *.tiff,*.bmp | ||||
| Power | AC220V,2KW | ||||
| Desktops | LENOVO DESKTOPS | E2-7110 | |||
| OS | WIN10 | ||||
| CO-ROM | PROVIDE | ||||
| External dimensions(L×W×H)mm | 2400×1800×1300 | 4100×2500×1300 | 5100×4500×1300 | ||
| Weight(kg) | 800 | 1000 | 1500 | ||
Industrial-Grade Precision with Market-Leading Reliability
Core Technology:
Combines original Nichia UV laser source from Japan with our proprietary high-performance optical system to achieve perfect photosensitive emulsion curing. Integrated with optimized washing and thermal curing processes for stable, high-efficiency flatbed screen production.
Competitive Advantages:
√Premium Optical Performance
- Nichia industrial UV laser ensures ±1% energy stability
- Custom-designed lenses deliver 98% edge-to-center uniformity
- 50,000-hour optical system lifespan (2× industry average)
√Unrivaled Mechanical Reliability
- Improves engraving stability by 25% (registration error <0.03mm)
- Completely resolves water stain defects
Ideal Applications:
√ Value-focused small/medium printers
√ Inkjet-to-laser upgraders
Why Choose Us?
- High-quality core components:key components are imported from Japan + independently developed customized solutions
- Excellent mechanical performance:operating stability far exceeds the industry average
- Economical use cost: no consumables Parts + low energy consumption + easy maintenance
Comparison Of Different Flat Engraver
| TYPE | Flatbed UV Engraver | Flatbed DMD UV Engraver | |
| Laser Comparison | Laser Type | Nichia UV | Texas Instruments DMD |
| Number of Lasers | 16/24/32/64 | 1 | |
| Laser Power | 200MW | 20W | |
| Laser Cost | Low | High | |
| Laser Lifespan | High | Low | |
| Principle | 
Flat screen |
 |
|
| Multi-channel UV laser exposure | Single-channel UV laser DMD reflector exposure | ||
| TYPE | Flatbed UV Engraver | Flatbed DMD UV Engraver | |
| Machine
Comparison |
Common Precision | 720 | 2540 |
| Engraving Speed* | 40 mins/screen | 10min/screen | |
| Daily Output per Machine* | 11Pieces | 45 | |
| Auto Focus | No | Yes | |
| Auto Power Calibration | Yes | Yes | |
| Labor Safety | Avoid direct laser exposure | Avoid direct laser exposure | |
| Machine Power | 2kw | 5kw | |
| Operating Cost | Low | Low | |
| Equipment Cost | Low | Hight | |
| Advantages | Meets basic engraving needs with low investment. | Especially suitable for high precision and thick photosensitive emulsions | |
| Suitable Clients | Clothing fabrics or home textiles | Sports brand logo or high-precision design | |
Remark
- Engraving Speed*：This speed is 48 channel laser engraving 2200MM×1600MM screen
WORKFLOW FLAT UV LASER ENGRAVER
- Design Preparation
- Pattern Design:Use professional software (e.g., Adobe Photoshop, Jinchang EX9000) to create color-separated designs, ensuring each color corresponds to an independent layer or screen.
- Mesh Selection and Stretching
- Mesh Selection:Choose the appropriate mesh**count (typically 80-150 threads per inch) based on printing precision—higher mesh counts yield finer details but reduce paste penetration.
- Frame Material:Aluminum alloy frames* are commonly used (lightweight and warp-resistant).
Stretching: Use pneumatic or mechanical Staretching machine* to tension the mesh evenly, then secure it with Adhesive*under consistent tension (typically 20-30 N/cm²).
- Coating Photosensitive Emulsion
- Emulsion Type:Select water-resistant or solvent-resistant emulsion**based on requirements.
- Coating Methods:
- Manual Coating: Apply emulsion evenly using a Scoop coater* —first on the squeegee side, then the ink side, with 2-3 passes per side.
- Mechanical Coating: Achieve a more uniform layer using an automatic coating machine.
- Drying: Dry in a darkroom or under yellow light at <40°C (~15-30 mins), avoiding dust contamination.
- Exposure
- UV LASER ENGRAVING MACHINE*(CTS):
A laser beam directly scans the nickel mesh, selectively curing the emulsion based on digital files—eliminating the need for film (higher precision, ideal for intricate patterns).
- Development
- Rinsing: Use a high-pressure water spray to wash away unexposed emulsion, creating open stencil areas.
- Fine-Tuning: Weak alkaline solutions (e.g., 1% sodium carbonate) aid development without damaging cured areas.
- Stencil Repair and Curing
- Defect Repair: Patch pinholes or unwanted openings with emulsion or block-out fluid.
- Post-Curing: Air-dry or bake at low temperature, then expose to UV or sunlight for enhanced durability.
- Post-Processing
- Edge Sealing: Apply Tape** to the frame edges to prevent paste leakage
**Red font: Consumables needed in the printing screen production process.
*Red font: Machines needed in the printing screen production process.
