Innovative Dual-Beam Structure
A Precision Platform Combining Rigidity and Flexibility
TEXTILE INDUSTRY DIGITAL PRINTER
JD48PH SERIES
| Model | JD1800D48 | JD2700D48 | JD3200D48 | |
| Printhead | Brand Model | Kyocera KJ4B / Ricoh MH5320 | ||
| Arrangement | 3×16 | |||
| Quantity/Color | 48 Print heads/8 Colors | |||
| Print resolution | 508～1200DPI | |||
| Maximum print width | 1800MM | 2700MM | 3200MM | |
| Print speed Of Kyocera PH | 1PASS | 1300M²/H | 2700M²/H | 1800M²/H |
| 2PASS | 750M²/H | 900M²/H | 1000M²/H | |
| Ink | Type | Reactive ink/Disperse ink/Pigment ink/Acid ink | ||
| Color | C，M，Y，K +4 Other Colors | |||
| Color Mode | 4，6，8 Color Model | |||
| Applicable fabrics | Cotton, linen, silk, wool, chemical fiber, blended. Woven or knitted fabrics of various new fibers |
|||
| Software | RIP | Neostampa/Wasatch/Texprint | ||
| Image Type | Tiff/Jepg/Eps/Pdf | |||
| Machine Features | Fabric feeding | Automatic constant tension feeding | ||
| Printing Hight | 2～30MM | |||
| Fabric drying | Hot air drying oven | |||
| Ink System | Industrial-grade negative pressure degassing ink supply |
|||
| Head cleaning | Auto head cleaning & auto scraping device |
|||
| Belt cleaning | Intellingent spray/Multiple levels Drying | |||
| Work environment | Power supply | 380VAC±10%,50/60HZ 3P | ||
| Power | 20KW For Printer,20~80KW For Dryer | |||
| Air Supply | 0.6~0.8MPA, 0.15 m³/h | |||
| Water Supply | 0.6MPA，0.9 m³/h | |||
| Tem&Hum | 25-30 ℃, 60-80% | |||
| Dimension | Size | 5000×5600×2450MM | 5000×6400×2450MM | 5000×6800×2450MM |
| Weight | 11500KG | 13000KG | 14000KG | |
JD64PH SERIES
| Model | JD1800D64 | JD2700D64 | JD3200D64 | |
| Printhead | Brand Model | Kyocera KJ4B / Ricoh MH5320 | ||
| Arrangement | 4×16 | |||
| Quantity/Color | 64 Print heads/8 Colors | |||
| Print resolution | 508～1200DPI | |||
| Maximum print width | 1800MM | 2700MM | 3200MM | |
| Print speed Of Kyocera PH | 1PASS | 1800M²/H | 2100M²/H | 2500M²/H |
| 2PASS | 1000M²/H | 1200M²/H | 1300M²/H | |
| Ink | Type | Reactive ink/Disperse ink/Pigment ink/Acid ink | ||
| Color | C，M，Y，K +4 Other Colors | |||
| Color Mode | 4，6，8 Color Model | |||
| Applicable fabrics | Cotton, linen, silk, wool, chemical fiber, blended. Woven or knitted fabrics of various new fibers | |||
| Software | RIP | Neostampa/Wasatch/Texprint | ||
| Image Type | Tiff/Jepg/Eps/Pdf | |||
| Machine Features | Fabric feeding | Automatic constant tension feeding | ||
| Printing Hight | 2～30MM | |||
| Fabric drying | Hot air drying oven | |||
| Ink System | Industrial-grade negative pressure degassing ink supply | |||
| Head cleaning | Auto head cleaning & auto scraping device | |||
| Belt cleaning | Intellingent spray/Multiple levels Drying | |||
| Work environment | Power supply | 380VAC±10%,50/60HZ 3P | ||
| Power | 20KW For Printer,20~80KW For Dryer | |||
| Air Supply | 0.6~0.8MPA, 0.15 m³/h | |||
| Water Supply | 0.6MPA，0.9 m³/h | |||
| Tem&Hum | 25-30 ℃, 60-80% | |||
| Dimension | Size | 5000×5600×2450MM | 5000×6400×2450MM | 5000×6800×2450MM |
| Weight | 11500KG | 13000KG | 14000KG | |
√ Based on the concept of functional separation, the suspended dual-beam system scientifically decouples load-bearing and motion. The integrated upper beam serves as the “skeleton” of the equipment, rigidly connected to the main frame to construct a stable reference plane; the lightweight lower beam focuses on the precise positioning of the printheads, achieving agile movement through optimized structure. This dynamic-static separation design allows stability and precision to perform their respective duties, complementing each other.
Core Value
• Ensures patterns are clear and sharp on various fabrics, from lightweight silk to heavy curtains
• Supports the equipment in maintaining exceptional printing accuracy during long-term high-speed operation
• Significantly reduces maintenance frequency, making production more worry-free and efficient
Core Summary
√ The dynamic-static separation architecture ensures extreme stability during printing while achieving precise and agile motion positioning, laying a solid mechanical foundation for high-quality printing.
Intelligent Modular Architecture A Flexible Manufacturing Platform
√ Modular design deconstructs the printing system and conveyor belt system into independent functional units. Each module is built on an independent rigid base, isolating mutual vibration interference at the physical level; rapid docking mechanisms make installation easy and convenient; specially optimized structural designs enable each module to perform at its best.
Core Value
• Significantly shortens equipment installation and debugging cycles, accelerating return on investment
• Enables modular maintenance, minimizing production interruptions
• Reserves space for future technological upgrades, ensuring continuous equipment advancement
Core Summary
√ The innovative modular architecture not only addresses pain points in equipment installation and maintenance but also endows the production line with flexibility and continuous evolution.
Six-Stage Conveyor Belt Cleaning Interlinked Cleanliness Assurance
√ The system achieves deep cleaning through six precisely connected processes: first, spray and brushing remove surface impurities; then, patented magnetic table technology contactlessly adsorbs most moisture; air knives disperse residual water droplets; sponge rollers physically absorb remaining water beads; PTC system gently dries; finally, towel rollers complete the ultimate wipe. The entire process flows seamlessly, ensuring the conveyor belt remains clean at all times.
Core Value
• Completely eliminates water mark defects, ensuring every meter of fabric is flawless
• Fully automated operation, significantly reducing the hassle of manual cleaning
• Gentle treatment method, effectively extending the service life of the conveyor belt
Core Summary
√ The six-stage deep cleaning system, through the perfect combination of physical adsorption and intelligent drying, fundamentally solves the industry challenge of conveyor belt cleaning, ensuring consistent printing quality.
Intelligent Circulation Ink Supply Consistent Color Protection
√ The ink supply system maintains uniform suspension of ink through continuous circulation; precision exhaust design automatically captures and eliminates micro-bubbles; the intelligent temperature control system ensures the ink remains at the optimal working temperature. This three-in-one guarantee lays a solid foundation for color consistency
Core Value:
- Ensures high color uniformity between batches, meeting the stringent requirements of high-end customers
- Significantly reduces the risk of printhead clogging, ensuring continuous and stable production
- Optimizes ink usage e ciency, achieving more economical operational costs
Core Summary:
√ The dynamic circulation-based ink supply system, through dual guarantees of continuous flow and intelligent temperature control, ensures extreme stability and consistency in color output.
DIFFERENT INK TYPES IN DIGITAL PRINTING
| Parameter | Reactive Digital Printing | Pigment Digital Printing |
| Applicable Fibers | Cellulose fibers (cotton, linen, rayon) | All fibers (cotton, polyester, blends, etc.) |
| Fixation Mechanism | Dye forms covalent bonds with -OH groups (alkaline environment) | Binder forms film to encapsulate pigments physically |
| Sizing Components | Alkali (NaHCO₃), urea, sodium alginate | Binder (acrylic resin), crosslinker, ink-absorbing agents |
| Post-Printing Process | Steaming (102°C, 8-10 min) → Washing | Curing (150-180°C, 3-5 min) → Often wash-free |
| Color Fastness | Wet rubbing: 4-level, Washing: 4-level. | Dry rubbing: 3-4 level, Wet rubbing: 2-3level (poor for dark shades) |
| Eco-Friendliness | High-urea wastewater (high COD) | Most eco-friendly (no wastewater, but may contain formaldehyde) |
| Hand Feel | Soft (dye penetrates fiber) | Stiff (requires softeners) |
| Production Speed | Medium (washing required, long cycle) | Fastest (often wash-free) |
| Cost | High (water/steam energy costs) | Low (saves water/energy) |
| Typical Applications | High-end cotton fashion, home textiles | Fast-fashion T-shirts, banners,rigid materials |
DIFFERENT INK TYPES IN DIGITAL PRINTING
| Parameter | Disperse Digital Printing | Acid Digital Printing |
| Applicable Fibers | Polyester & polyester blends only | Protein fibers (silk, wool), nylon |
| Fixation Mechanism | Dye sublimates into fiber under high heat | Dye bonds with -NH₂/amide groups via ionic bonds
(acidic environment)） |
| Sizing Components | Thickener, high-temperature carrier (PEG) | Acid donor (ammonium sulfate), leveling agent, fiber protector |
| Post-Printing Process | Curing (180-220°C, 1-2 min) → Washing needed for dark shades | Steaming (102°C, 20-30 min) → Washing |
| Color Fastness | Sublimation: 4-5 level, Wet rubbing: 3 level
(reduction clearing for dark shades) |
Wet rubbing: 3-4 level, Perspiration: 4 level |
| Eco-Friendliness | Wastewater with sizing agents | Acidic wastewater (requires neutralization) |
| Hand Feel | Soft (dye penetrates fiber) | Silk: Naturally smooth; Nylon: Flat |
| Production Speed | Slow (long steaming time; silk requires delicate handling) | Slow (long steaming time; silk requires delicate handling) |
| Cost | Medium (high energy consumption) | Highest (silk material + precision process) |
| Typical Applications | Sportswear, flags, polyester home textiles | Silk scarves, wool carpets, nylon swimwear |
