Peregrine Flatbed DMD UV Laser Engraver

Remark

The engraving size can be adjusted according to customer needs.

Peregrine | 2540DPI Ultra-Precision Screen Making System, Redefining Standards for Top Sportswear Brands and High-Precision Printing

Core Technology:

Equipped with the core Texas Instruments (TI) DLP® digital micromirror device (DMD), the system achieves 2540DPI industrialgrade lossless exposure through tens of thousands of precise micromirror deflections per second and exclusive square-pixel spot technology. This eliminates jagged edges at the physical level, ensuring every brand logo and delicate gradient is reproduced with original-level accuracy.

Competitive Advantages：

√ Peregrine Eye: Mastering Extreme Details, Capturing Every Essence of the Brand

•  Peregrine-Level Ultra-High Precision: With 2540DPI physical resolution, it flawlessly outputs 0.05mm ultra-fine lines, effortlessly handling micro-text, intricate icons, and complex geometric patterns.
• Sharp and Defined Edges: Exclusive square-pixel spot technology improves edge sharpness by over 50%, completely resolving industry pain points like logo jaggedness and font blurring.
• Smooth Gradients and Rich Layers: Precise control of exposure for each pixel enables seamless color transitions and high-resolution halftones, meeting the demands of multi-color gradients and color management in high-end sportswear.

√Peregrine Speed: Efficient and Stable Production, Ensuring Peak Season Delivery

• 40% Faster Screen Making: DMD digital exposure has no physical inertia, significantly shortening plate-making time and accelerating order response and product launch cycles.
• Intelligent exposure optimization: The system automatically identifies the pattern type and matches the best parameters to ensure that the high-precision screen printing plate is completed “once” and reduces debugging and rework.
• Reliable Continuous Operation: Genuine TI DMD chips guarantee over 30,000 hours of ultra-long lifespan, combined with military-grade cooling systems, supporting round-the-clock stable output.

Ideal Applications:

√ Top-Tier Sportswear Brands: Apparel and accessory printing with stringent requirements for logo clarity and gradient smoothness.

√ Functional Fabrics and High-End Garments: Printing for performance wear (e.g., cycling jerseys, outdoor gear) that requires precise patterns.

√ Zero-Defect Industrial Printing: High-value, high-precision applications such as electronic device finishes and automotive interiors.

Why Choose Peregrine?

• Peregrine Accuracy:Precision Safeguards Brand Value: Ensures every brand logo is sharp and clear, maintaining the image

of high-end brands.

• Peregrine Speed:Efficiency Enhances Market Response: Accelerates the process from design to finished product, helping quickly capture market opportunities.
• Peregrine Stability:Reliability supports large-scale production,Provides reliable capacity assurance for high-volume,highdemand orders.

With the Eye of the Peregrine, Elevate Every High-End Brand Where Your Design Never Misses the Mark.

Comparison Of Different Engraver

Remark

Engraving Speed*：This speed is 48 channel laser engraving 1000MM×800MM screen.

Comparison Of Different Engraver

Humming Series (Multi-channel UV Laser Exposure)

Advantages​

• Low Technical Cost: Uses Nichia UV lasers, with optional laser quantities (16/24/32/64 pieces). Each laser has a power of 200mW, low laser cost, and long lifespan, making equipment procurement and maintenance costs manageable.
• Strong Adaptability to Basic Needs:Meets basic engraving needs for clothing fabrics, home textiles, etc., with a low investment threshold, suitable for small and medium-sized production or scenarios with low precision requirements.
• Operational Safety: Only needs to avoid direct laser irradiation, with low operation and protection costs; the equipment power is 2KW, and energy consumption is relatively low.

Disadvantages

• Limited Precision and Speed: Conventional precision is 720 DPI, and engraving speed is 40 minutes per screen, which is lesscompetitive in high-precision and high-efficiency scenarios.
• Weak Functional Scalability:No auto-focus function, poor adaptability to material thickness and surface flatness, and difficult to meet complex process scenarios (such as thick photosensitive emulsion).

Peregrine Series (Single-channel UV Laser DMD Reflective Exposure)

Advantages​

• Outstanding Precision and Speed:Adopts Texas Instruments DMD technology, with conventional precision of 2540 DPI and engraving speed of 10 minutes per screen. It has obvious advantages in high precision and high efficiency, suitable for scenarios such as sports brand logos and high-precision designs.
• Strong Process Compatibility:Supports auto-focus and can adapt to photosensitive emulsions with a thickness of 5-60mm, far exceeding the Humming Series in adaptability to material thickness and complex processes.
• Technical Advancement: DMD digital light modulation technology makes imaging more uniform and registration more accurate, meeting high-end printing plate making (such as high-precision requirements for screen printing plates).

Disadvantages

• High Cost Threshold: DMD light source has high cost and short lifespan, and equipment procurement cost is high; the power is 5KW, and energy consumption is relatively high, suitable for large-scale production or high-value-added order scenarios.
• High Maintenance Requirements: DMD components are precise, and maintenance difficulty and cost are higher than those of multi-channel laser solutions, requiring a certain level of technical expertise from operators.

WORKFLOW FLAT UV LASER ENGRAVER

1. Design Preparation

• Pattern Design:Use professional software (e.g., Adobe Photoshop, Jinchang EX9000) to create color-separated designs, ensuring each color corresponds to an independent layer or screen.

2. Mesh Selection and Stretching

• Mesh Selection: Choose the appropriate mesh**count (typically 80-150 threads per inch) based on printing precision—higher mesh counts yield finer details but reduce paste penetration.
• Frame Material:Aluminum alloy  frames* are commonly used (lightweight and warp-resistant).

Stretching: Use pneumatic or mechanical   Staretching machine*  to tension the mesh evenly, then secure it with Adhesive* under consistent tension (typically 20-30 N/cm²).

3.  Coating Photosensitive Emulsion

• Emulsion Type: Select water-resistant or solvent-resistant emulsion**based on requirements.
• Coating Methods:
• Manual Coating: Apply emulsion evenly using a Scoop coater* —first on the squeegee side, then the ink side, with 2-3 passes per side.
• Mechanical Coating: Achieve a more uniform layer using an automatic coating machine.
• Drying:Dry in a darkroom or under yellow light at <40°C (~15-30 mins), avoiding dust contamination.

4. Exposure

• UV LASER ENGRAVING MACHINE*(CTS):

A  laser beam directly scans the nickel mesh, selectively curing the emulsion based on digital files—eliminating the need for film (higher precision, ideal for intricate patterns).

5. Development

• Rinsing:Use a high-pressure water spray to wash away unexposed emulsion, creating open stencil areas.
• Fine-Tuning: Weak alkaline solutions (e.g., 1% sodium carbonate) aid development without damaging cured areas.

6. Stencil Repair and Curing

• Defect Repair:Patch pinholes or unwanted openings with emulsion or block-out fluid.
• Post-Curing:Air-dry or bake at low temperature, then expose to UV or sunlight for enhanced durability.

7.  Post-Processing

• Edge Sealing: Apply Tape** to the frame edges to prevent paste leakage

**Red font: Consumables needed in the printing screen production process.

*Red font: Machines needed in the printing screen production process.